Manual cleaning. Hidden costs. Production risk.
In banknote printing, impact numbering boxes accumulate ink residue after every run. Left uncleaned, residue hardens. Print quality suffers. Equipment wears faster. And the conventional answer involves solvents, manual labour and real operator risk.
Most print shops manage cleaning between jobs. But manual cleaning is slow, inconsistent and exposes operators to aggressive chemicals. The result: a recurring bottleneck that costs time, compromises quality and creates compliance concerns.
The typical consequences:
- Ink residue hardens between production runs, causing numbering errors and print defects.
- Manual cleaning ties up skilled operators for time-consuming maintenance work.
- Solvent-based cleaning creates health risks and regulatory pressure.
- Inconsistent results: boxes cleaned manually rarely return to the same baseline.
One process. 40 minutes. Repeatable results.
ZEISER RONDO removes the variables from numbering boxes maintenance. The system runs fully automated: load the boxes, start the cycle, collect clean boxes 40 minutes later. No solvents. No operator exposure. No inconsistency.
Up to 30 numbering boxes per cycle. The same result every time.
What RONDO changes in your production.
40 min. per cycle
Up to 30 numbering boxes cleaned and ready. Consistent throughput, built around your production schedule.
No solvent exposure
Fully enclosed ultrasonic process. Zero chemical contact for operators.
Easy to operate
Load the boxes, start the cycle. No technical training required, no manual steps in between.
Repeatable precision
Ultrasonic cleaning removes even fine residue without mechanical stress on the boxes.
Investment protection
Clean boxes last longer. Fewer replacements, lower total cost of ownership.
Gentle and thorough cleaning
Ultrasonic cleaning works without touching the boxes directly. Zero abrasion, zero wear from the cleaning process itself.
ZEISER RONDO at a glance.
| Cleaning capacity | Up to 30 numbering boxes per cycle |
| Cycle time | 40 minutes |
| Cleaning method | Ultrasonic |
| Operator involvement | Load and unload only |
Ready to eliminate manual cleaning?
Talk to Oliver Kostenbader about installation, integration and what RONDO means for your specific production and maintenance setup.
Talk to Our Expert
Questions about ZEISER RONDO?
